Production Tools

Revolutionizing Automotive Manufacturing

The integration of 3D printing into automotive workflows is no longer just a trend—it’s a transformative strategy. While additive manufacturing is widely accepted in product development and prototyping, its potential to optimize later stages of production remains largely untapped. Companies like Walter Automobiltechnik (WAT) are proving that 3D printing can dramatically improve industrial workflows, cut costs, and enhance efficiency.

Streamlining Production with 3D Printed Tools

Efficiency Redefined
Berlin-based automotive manufacturer Walter Automobiltechnik (WAT) has revolutionized its quality assurance workflows using custom 3D printed tools. By employing the BigRep ONE industrial 3D printer, WAT has:

Designed and produced specialized jigs to semi-automate quality assurance checks.
Reduced time spent on control lines by 50%, streamlining workflows and freeing employee resources.
Significantly decreased order fulfillment times, improving overall operational efficiency.

Cutting Costs with On-Demand 3D Printing

Affordable Custom Solutions
Traditionally, custom industrial tools required costly and time-intensive machining processes. WAT has bypassed these expenses by leveraging its in-house BigRep ONE to produce custom jigs on demand. The result? A faster, more flexible production environment without the high costs of outsourcing.

Beyond Jigs: Facility-Wide Innovation
The versatility of the BigRep ONE extends far beyond its primary application. WAT has also used the printer to develop auxiliary tools and aids, such as:

Tool trays for organized workflows.
Custom sheaths to keep tools within easy reach.

These innovations underscore how a single large-format 3D printer can unlock countless opportunities for operational improvement.

Prepared for Regulated Applications

BigRep technology meets the rigorous demands of regulated industries like aerospace and automotive. With features such as traceable materials, software version-locking, and in-process inspection, BigRep provides a foundation for compliance, reliability, and innovation.

The Future of Automotive Manufacturing: 3D Printing at the Forefront

As Walter Automobiltechnik demonstrates, additive manufacturing isn’t just for prototyping—it’s a critical tool for optimizing production workflows, cutting costs, and enhancing operational efficiency. With the power of the BigRep ONE, manufacturers can unlock new possibilities and stay ahead in a competitive industry.

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