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Airline Seats

Revolutionizing Airline Seating with Additive Manufacturing

 

The future of aircraft interior design is here, and it’s powered by BigRep’s large-scale 3D printing technology. In collaboration with NOWLAB, BigRep’s innovation consultancy, and Dassault Systèmes, we are redefining the potential of Additive Manufacturing (AM) in aviation. Our groundbreaking prototypes, the Retro Seat and Aero Seat, represent a bold new vision for 21st-century aircraft interiors.

Unprecedented Designs for Modern Aviation

Retro Seat: A Fusion of Tradition and Innovation
This refurbished airline seat reimagines classic design with cutting-edge AM techniques. By combining the timeless appeal of traditional seating with advanced materials and manufacturing technologies, the Retro Seat bridges the gap between heritage and modernity.

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Aero Seat: Bionic Elegance
The Aero Seat takes inspiration from nature, featuring a bionic structure that is lightweight yet incredibly strong. Its visionary design is unlike anything seen before in aircraft interiors, pushing the boundaries of what’s possible in passenger comfort and style.

Game-Changing Features for the Modern Traveler

High-Tech Enhancements

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  • Inductive Charging: Wireless smartphone charging for ultimate convenience.

  • Smart Connectivity: “Bring your own device” outlets and multiple USB ports for seamless integration with tablets and other devices.

  • Ambiance Lighting: Embedded blue LED panels in the headrest to enhance comfort during night flights.

  • Innovative Storage: Smart armrest cabinet for safe laptop storage during takeoff and landing.

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Personalized Comfort
The Aero Seat introduces an adaptive seat shell that conforms to the passenger’s body shape using a 3D body scan prior to production. This design delivers unparalleled comfort, reducing stress and physical strain on long journeys. Flexible, 3D-printed materials ensure customizable cushion softness, offering a truly bespoke travel experience.

Engineering Beyond Limits

Unlike traditional airline seat designs, the Retro Seat and Aero Seat are purpose-built for large-format Fused Filament Fabrication (FFF) technology. This innovative approach allows for:

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  • Fully Integrated Design: Bearings, electronics, and other components can be embedded directly during the printing process.

  • Sustainability: Efficient use of composite and metal materials reduces waste and enhances eco-friendliness.

  • Customization at Scale: AM enables production from single units to small series, delivering unique designs tailored to individual needs.

Transforming the Aviation Industry

BigRep’s partnership with Dassault Systèmes showcases how AM can revolutionize every part of the aircraft cabin, from seats and armrests to sidewall panels. By unlocking unprecedented design flexibility, sustainability, and efficiency, we are setting a new benchmark for aircraft interiors.

 

​​Experience the future of aviation design with BigRep’s cutting-edge 3D printing solutions. Contact us today to explore how we can help elevate your vision for the skies.

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